Vision Guided Automated Welding System

The Vision Guided Automated Welding System seamlessly integrates machine vision, multi-axis robotic motion control, and high-brightness fiber laser technology. By detecting real-time workpiece offsets prior to welding, the system dynamically recalculates trajectories-delivering high-repeatability weld joints, reducing fixture dependency, and empowering flexible smart manufacturing.

Reduce Fixture Dependence
Eliminate reliance on expensive, high-precision jigs. The vision sensor detects real-time workpiece offsets and adjusts the robot path automatically.

Adapt to Product Variations
Store hundreds of welding routines. Seamlessly switch between different models and geometries without hardware retooling.

Improve Weld Repeatability
Combining stable fiber laser parameters, multi-axis robotic precision, and visual feedback guarantees flawless, continuous weld seams.

Simplify Setup & Calibration
Automated optical alignment reduces manual teaching time during initial setup, maximizing overall equipment effectiveness.

1. Automotive & New Energy Vehicles
EV Battery Assemblies: Aluminum battery tray seams, pack frame reinforcement, battery housings, and cooling plates requiring liquid-tight sealing.
Structural Components: Car door reinforcements, seat frame assemblies, exhaust manifolds, and structural brackets.

2. Sheet Metal & Enclosures
Precision Cabinets: Electrical switchgear cabinets, stainless steel enclosures, HVAC housing, and custom sheet metal boxes.
Aesthetic Joints: Clean welds on visible stainless steel surfaces with minimal post-weld grinding requirements.

3. Industrial Machinery & Hardware
Hydraulic & Mechanical: Machine base frames, pressure vessels, hydraulic valve blocks, and heavy structural assemblies.

1. Industrial Multi-Axis Robot
High Repeatability: Heavy-duty, industrial-grade 6-axis articulation for smooth, multi-angle spatial trajectories.
Brand Compatibility: Fully compatible and integrable with major robot brands.
24/7 Industrial Reliability: Designed for continuous continuous-duty manufacturing environments.

2. Precision Fiber Laser Source
Focused Energy Density: Generates narrow, deep-penetration weld seams with minimal Heat-Affected Zones.
Minimized Thermal Distortion: Crucial for thin-wall metal sheets, EV battery packs, and aesthetic assemblies.
Global Laser Compatibility: Integrates premium laser sources.

3. Machine Vision Sensing Unit
2D/3D Industrial Camera: High-frame-rate image acquisition paired with dedicated vision algorithms.
Advanced Optics: Pre-weld joint location recognition, feature matching, offset compensation, optional seam tracking, and post-weld inspection.

4. Centralized Control & HMI
Integrated PLC Controller: High-speed fieldbus communication managing laser power modulation, gas flow, and motion feedback.
Intuitive Touchscreen HMI: User-friendly interface for recipe editing, diagnostic monitoring, and production data logging.

Stainless Steel (300/400 Series): Achieves clean, corrosion-resistant welds with minimal oxidation under inert shielding gas.
Carbon Steel & Alloy Steel: Deep penetration fusion welding providing superior tensile strength for structural parts.
Aluminum Alloys (1000–6000 Series): Precise laser energy modulation prevents burn-through and cracking on thin-walled aluminum.
Copper & Dissimilar Metals: Configurable with high-peak-power lasers or wobble welding optics to process highly reflective materials.

Laser Power & Optics: Select laser wattages, fiber core diameters, and wobble head optics according to material thickness and speed targets.
Vision Functionalities: Upgrade options ranging from basic 2D positional recognition to real-time 3D optical seam tracking and inline weld defect inspection.
Turnkey Automation: Integration of peripheral turn-tables, line conveyors, safety light curtains, and material handling robots.

Application Evaluation: Submit your CAD files (STEP/IGES), material specs, thickness, and target cycle times.
Sample Testing & Feasibility Report: Send physical samples for laboratory test welding; receive weld cross-section analysis and parameter reports.
Customized System Proposal: Engineers design the optimal robot payload, vision system, laser configuration, and layout drawings.
FAT (Factory Acceptance Test) & On-Site Deployment: Full system validation at our factory followed by installation guidance, operator training, and lifetime technical support.

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