Multi-Station Automated Laser Welding System

The Multi-Station Automated Laser Welding System is engineered for high-volume metal manufacturers looking to optimize line throughput, eliminate idle waiting cycles, and ensure strict batch-to-batch weld repeatability.
By combining fiber laser technology with multi-station parallel architecture, operators or automated robots can perform loading/unloading tasks on Station B while Station A actively welds. This seamless workflow maximizes beam-on time, making it the ideal solution for repeatable metal assemblies with demanding structural and aesthetic quality requirements.

Fiber Laser Technology
Delivers a high energy density with a minimal Heat-Affected Zone (HAZ), reducing structural warping, burn-through, and post-weld grinding.

Multi-Station Parallel Architecture
Configurable in 2-station turntable, 2-station shuttle, or 4-station indexing configurations to match factory space and takt time requirements.

Digital Industrial Control System
Stores multiple welding programs with instant switching. Features continuous parameter monitoring, fault diagnostics, and production counter logs.

Flexible Fixture & Tooling Interface
Quick-change fixture plates allow smooth transitions between different product SKUs, minimizing setup time for multi-model production lines.

This system is widely deployed in demanding manufacturing sectors requiring high repeatable accuracy:
EV & New Energy Components: Battery tray housings, module frames, cooling plates, and energy storage enclosures.
Automotive Structural Parts: Seat frames, chassis brackets, exhaust assemblies, and body-in-white reinforcements.
Electrical & Industrial Cabinets: Stainless steel control boxes, server racks, and sheet metal enclosures.
Machinery & Precision Assemblies: Hydraulic manifolds, machine tool covers, structural tubing, and stainless steel hardware.

Workpiece Loading: Operator or robotic manipulator places components into Station A.
Poka-Yoke Clamping: Pneumatic/hydraulic sensors verify component presence and clamp workpiece with high precision.
Laser Welding Execution: The fiber laser head traverses along the 3D programmed path, welding Station A.
Parallel Station Preparation: Simultaneously, Station B undergoes unloading and reloading without stopping laser emission.
Quality Inspection & Indexing: Optional inline vision or laser profile sensors inspect weld integrity prior to station shuttle/rotation.

Stainless Steel (300/400 Series): Achieves smooth, hermetic, corrosion-resistant seals. Ideal for medical and food-grade hardware.
Aluminum Alloys (5000/6000 Series): Welded using optimized pulse/wobble laser parameter sets to avoid crack sensitivity and porosity.
Carbon & Galvanized Steel: Optimized gas shielding and power ramp settings minimize zinc vapor entrapment and spatter.
Dissimilar Metals (Copper to Aluminum): Specialized laser wave-shaping for battery tab and busbar joining.

Because laser spot sizes are narrow (typically 0.2mm - 0.6 mm), custom-engineered clamping is critical:
Pneumatic / Hydraulic Clamping: Fast response times with balanced force to prevent component deformation.
Copper/Brass Heat-Sinking Inserts: Rapid heat dissipation for delicate thin-sheet materials.
Quick-Change Modular Plates: Toolless or fast-bolt changeover systems for rapid product switching.

We provide end-to-end technical evaluation before system delivery to eliminate production risks:
Requirement Analysis: Reviewing 2D/3D component drawings, material specifications, and target cycle times.
Process Sample Testing: Performing lab weld trials on your actual sample parts to verify joint strength and visual quality.
Engineering Proposal: Tailoring laser power, motion architecture, enclosure dimensions, and station layout to your floor plan.
Manufacturing & Factory Acceptance Testing (FAT): Rigorous quality testing before dispatch.
Global Field / Remote Support: Installation guidance, operator training, spare parts availability, and long-term technical maintenance.

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